一、奔馳變速離合器常見故障現(xiàn)象?

1、 Common fault phenomena of Mercedes Benz transmission clutch

（一）換擋困難或卡頓?

（1） Difficulty shifting or lagging

當(dāng)奔馳車輛在換擋時(shí)出現(xiàn)明顯的頓挫感，或者換擋操作變得異常費(fèi)力，這往往是變速離合器出現(xiàn)問題的顯著信號(hào)。比如在從低速擋切換到高速擋時(shí)，車輛會(huì)有短暫的停頓，然后猛地一沖，才能完成換擋過程。這種情況不僅會(huì)影響駕駛的舒適性，還可能對(duì)車輛的傳動(dòng)系統(tǒng)造成額外的沖擊和磨損。?

When Mercedes Benz vehicles experience significant jerking during gear shifting or when shifting becomes exceptionally laborious, this is often a significant signal of a problem with the transmission clutch. For example, when switching from low gear to high gear, the vehicle will pause briefly and then make a sudden charge to complete the shifting process. This situation not only affects driving comfort, but may also cause additional impact and wear on the vehicle's transmission system. ?

（二）加速無力與動(dòng)力中斷?

（2） Weak acceleration and power interruption

在車輛加速過程中，如果感覺到動(dòng)力輸出不足，踩下油門后車速提升緩慢，甚至在加速過程中出現(xiàn)動(dòng)力突然中斷的情況，這很可能與變速離合器故障有關(guān)。例如，在超車時(shí)，本應(yīng)迅速提速，但車輛卻表現(xiàn)得綿軟無力，無法達(dá)到預(yù)期的加速效果。這是因?yàn)殡x合器無法有效地將發(fā)動(dòng)機(jī)的動(dòng)力傳遞到變速器，導(dǎo)致動(dòng)力傳輸效率降低。?

During the acceleration process of the vehicle, if you feel insufficient power output, slow speed increase after stepping on the accelerator, or even sudden power interruption during acceleration, it is likely related to a faulty transmission clutch. For example, when overtaking, the vehicle should have accelerated quickly, but it appeared weak and unable to achieve the expected acceleration effect. This is because the clutch cannot effectively transmit the power of the engine to the transmission, resulting in a decrease in power transmission efficiency. ?

（三）異常噪音?

（3） Abnormal noise

在車輛行駛過程中，若聽到來自變速箱部位的異常噪音，如尖銳的摩擦聲、金屬撞擊聲或低沉的嗡嗡聲，且這些聲音在換擋時(shí)尤為明顯，那么就需要警惕變速離合器是否出現(xiàn)了故障。例如，當(dāng)車輛啟動(dòng)并掛入擋位時(shí)，能聽到類似砂紙摩擦的尖銳聲音，這可能是離合器片磨損嚴(yán)重，表面不平整，在結(jié)合過程中產(chǎn)生的摩擦噪音。?

If abnormal noise is heard from the gearbox during vehicle operation, such as sharp friction sounds, metal impact sounds, or low humming sounds, and these sounds are particularly noticeable during gear shifting, then it is necessary to be alert to whether the transmission clutch has malfunctioned. For example, when the vehicle starts and shifts into gear, a sharp sound similar to sandpaper friction can be heard, which may be due to severe wear and uneven surface of the clutch plates, resulting in friction noise during the engagement process. ?

（四）離合器打滑?

（4） Clutch slippage

離合器打滑是較為嚴(yán)重的故障現(xiàn)象之一，其表現(xiàn)為車輛在起步時(shí)，發(fā)動(dòng)機(jī)轉(zhuǎn)速迅速上升，但車速卻提升緩慢；在爬坡或重載情況下，發(fā)動(dòng)機(jī)發(fā)出高轉(zhuǎn)速的轟鳴聲，但車輛動(dòng)力明顯不足，無法正常行駛。這是由于離合器片與壓盤之間的摩擦力不足，無法有效地傳遞發(fā)動(dòng)機(jī)扭矩，導(dǎo)致動(dòng)力在傳遞過程中大量損失。?

Clutch slippage is one of the more serious fault phenomena, which is manifested as a rapid increase in engine speed but a slow increase in vehicle speed when starting the vehicle; When climbing or under heavy loads, the engine emits a high-speed roar, but the vehicle's power is clearly insufficient and it cannot drive normally. This is due to insufficient friction between the clutch plate and the pressure plate, which cannot effectively transmit engine torque, resulting in a significant loss of power during the transmission process. ?

二、故障原因剖析?

2、 Analysis of Fault Causes

（一）離合器片磨損?

（1） Wear of clutch disc

長(zhǎng)期頻繁的換擋操作以及急加速、急剎車等激烈駕駛習(xí)慣，會(huì)使離合器片承受巨大的摩擦和壓力，加速其磨損。另外，奔馳作為高性能汽車，在一些駕駛場(chǎng)景下，發(fā)動(dòng)機(jī)輸出扭矩較大，也會(huì)加重離合器片的負(fù)擔(dān)。當(dāng)離合器片磨損到一定程度，表面的摩擦材料變薄，甚至出現(xiàn)剝落、燒蝕等情況，就會(huì)導(dǎo)致離合器的摩擦力下降，出現(xiàn)打滑、換擋困難等問題。?

Long term frequent gear shifting operations, as well as intense driving habits such as sudden acceleration and braking, can cause the clutch plates to experience significant friction and pressure, accelerating their wear. In addition, as a high-performance car, Mercedes Benz's engine output torque is relatively high in some driving scenarios, which can also increase the burden on the clutch plates. When the clutch plate wears out to a certain extent, the friction material on the surface becomes thinner, and even peels off, burns, etc., it will lead to a decrease in the friction force of the clutch, resulting in problems such as slipping and difficulty shifting. ?

（二）壓盤故障?

（2） Pressure plate malfunction

壓盤負(fù)責(zé)將離合器片緊緊壓在飛輪上，確保動(dòng)力的有效傳遞。壓盤彈簧長(zhǎng)期處于高強(qiáng)度工作狀態(tài)，可能會(huì)出現(xiàn)疲勞、變形甚至斷裂的情況，導(dǎo)致壓盤對(duì)離合器片的壓緊力不均勻或不足。此外，壓盤表面因長(zhǎng)時(shí)間摩擦，可能會(huì)出現(xiàn)磨損、溝槽等缺陷，影響與離合器片的貼合效果，進(jìn)而引發(fā)離合器故障。?

The pressure plate is responsible for tightly pressing the clutch plate onto the flywheel to ensure effective power transmission. The pressure plate spring may experience fatigue, deformation, or even fracture if it is in a high-intensity working state for a long time, resulting in uneven or insufficient clamping force of the pressure plate on the clutch plate. In addition, the surface of the pressure plate may experience wear, grooves, and other defects due to prolonged friction, which can affect the adhesion with the clutch plate and lead to clutch failure. ?

（三）分離軸承損壞?

（3） Damaged separation bearing

分離軸承在離合器分離過程中起著關(guān)鍵作用，它負(fù)責(zé)推動(dòng)壓盤，使離合器片與飛輪分離。分離軸承長(zhǎng)期處于高速旋轉(zhuǎn)和頻繁的軸向移動(dòng)狀態(tài)，容易因潤(rùn)滑不良、過載等原因出現(xiàn)磨損、卡滯甚至抱死的情況。當(dāng)分離軸承損壞時(shí)，會(huì)導(dǎo)致離合器分離不徹底，換擋時(shí)產(chǎn)生卡頓、異響等問題。?

The release bearing plays a crucial role in the clutch disengagement process, as it is responsible for pushing the pressure plate to separate the clutch plate from the flywheel. Separable bearings are prone to wear, jamming, and even locking due to poor lubrication, overload, and other reasons caused by long-term high-speed rotation and frequent axial movement. When the release bearing is damaged, it can cause incomplete clutch disengagement, resulting in problems such as lagging and abnormal noise during gear shifting. ?

（四）液壓系統(tǒng)問題?

（4） Hydraulic system issues

奔馳部分車型采用液壓式離合器操縱系統(tǒng)，液壓油的泄漏、變質(zhì)以及液壓管路中的空氣混入，都會(huì)影響離合器的正常工作。液壓油不足會(huì)導(dǎo)致離合器分泵的壓力不夠，無法有效推動(dòng)分離軸承；液壓油變質(zhì)則可能導(dǎo)致內(nèi)部零部件磨損加??；而管路中的空氣會(huì)使液壓傳遞產(chǎn)生滯后，造成離合器響應(yīng)遲緩、分離不徹底等故障。?

Some models of Mercedes Benz use hydraulic clutch control systems, and hydraulic oil leakage, deterioration, and air mixing in hydraulic pipelines can all affect the normal operation of the clutch. Insufficient hydraulic oil can cause insufficient pressure in the clutch cylinder, making it difficult to effectively push the release bearing; Deterioration of hydraulic oil may lead to increased wear of internal components; The air in the pipeline can cause hydraulic transmission to lag, resulting in delayed clutch response, incomplete separation, and other faults. ?

（五）電子控制系統(tǒng)故障?

（5） Electronic control system malfunction

現(xiàn)代奔馳汽車配備了先進(jìn)的電子控制系統(tǒng)來精確控制離合器的工作。如果離合器控制模塊出現(xiàn)故障，或者傳感器（如離合器位置傳感器、車速傳感器等）信號(hào)不準(zhǔn)確，會(huì)導(dǎo)致電子控制系統(tǒng)無法正確判斷離合器的工作狀態(tài)，進(jìn)而發(fā)出錯(cuò)誤的控制指令，引發(fā)離合器的各種異常表現(xiàn)。例如，離合器位置傳感器故障可能使系統(tǒng)誤以為離合器已經(jīng)完全分離，而實(shí)際上并未分離到位，從而導(dǎo)致?lián)Q擋困難。

Modern Mercedes Benz cars are equipped with advanced electronic control systems to precisely control the operation of the clutch. If the clutch control module malfunctions or the signals from sensors (such as clutch position sensors, vehicle speed sensors, etc.) are inaccurate, it will cause the electronic control system to be unable to correctly determine the working status of the clutch, and then issue incorrect control commands, leading to various abnormal behaviors of the clutch. For example, a clutch position sensor malfunction may cause the system to mistakenly believe that the clutch has completely disengaged, but in reality, it has not disengaged properly, resulting in difficulty shifting gears.

以上文章，希望能幫助到您，也可以撥打電話咨詢出現(xiàn)的問題。?

The above article is hoped to be helpful to you, and you can also call to inquire about any issues that may arise. ?

本文由濟(jì)南自動(dòng)變速箱維修友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊:http://www.duolinhl.com真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

This article is a friendly contribution from Jinan Automatic Transmission Maintenance For more information, please click: http://www.duolinhl.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.